LiteShell™ integrates advanced PE microporous breathable films with premium Spunlace nonwoven fabrics. Utilizing a solvent-free hot lamination process, we deliver a flexible, clean, and sustainable composite material. The result is an exceptionally soft, quiet, and highly pliable laminate perfectly suited for modern cut-and-sew or bonding operations.
Engineered by Kae Hwa Industrial Co., Ltd. — over 60 years of expertise in breathable barrier technology.
Traditional woven hard-shells and plastic rainwear force brands to choose between premium pricing and stiff, noisy comfort. LiteShell™ combines a PE microporous film with a Spunlace nonwoven base for a soft, quiet, textile-like drape — a true waterproof, windproof, breathable barrier without the plastic-shield feel.
Replacing heavy woven face fabrics with Spunlace nonwoven lowers raw material costs while improving compressibility. Ideal for stealth outdoor gear, packable commuter jackets, and travel backup apparel — giving brands room to scale mass production without sacrificing user experience.
Compatible with standard seam-sealing tapes and welding techniques already used in rainwear production, ensuring 100% waterproof seams without specialized equipment — reducing processing time and lowering the barrier to bulk manufacturing.
While LiteShell™ PPSB is built for straightforward durability and cost-efficiency, the Spunlace edition upgrades the experience by prioritizing exceptional softness, noise reduction, and premium wearer comfort.
Focuses on practical structure and cost-efficient mass production.
Designed for enhanced softness, quiet movement, and a textile-like feel.
With over 60 years of expertise in advanced lamination technology, Kae Hwa Industrial Co., Ltd. is a global leader in delivering high-performance, breathable barrier fabrics. Our LiteShell™ series is engineered for the modern outdoor and apparel industry, providing the perfect balance of extreme weather protection and lightweight comfort. Whether for rugged mountain trails or urban exploration, LiteShell™ empowers brands to push the boundaries of functional design.
Pioneering Lamination Technology: Decades of mastery in solvent-free bonding for a cleaner, more durable finish.
Ultimate Weather Shield: Exceptional waterproof and windproof performance without sacrificing breathability.
Lightweight & Versatile: Specifically designed for 2L and 3L constructions to suit diverse garment designs.
Sustainable Manufacturing: Eco-friendly processes and recyclable material options for responsible brands.
Superior Handfeel: Engineered to be soft and quiet, ensuring maximum comfort during active movement.
While the LiteShell™ series offers various nonwoven bases, the Spunlace version is specifically engineered for stealth and comfort. Unlike stiffer alternatives like Spunbond (PPSB), Spunlace provides a micro-fluffy, textile-like texture. This completely eliminates the "crinkly" friction noise and rigid plastic feel, making it the ultimate choice for applications where a silent, soft-touch experience is critical.
Yes. For this specific Spunlace and PE microporous film combination, we offer extensive aesthetic and functional customization. Because the Spunlace surface has a unique texture, we provide specialized pattern printing and custom color dyeing that adhere perfectly to the soft substrate. We can also adjust the PE film specifications to meet your exact waterproof and breathability requirements.
Not at all. Despite its softer, slightly fluffy texture compared to standard nonwovens, the Spunlace substrate used in LiteShell™ is highly compatible with conventional PU or EVA seam-sealing tapes. Garment factories can perform standard heat welding processes without needing specialized equipment, ensuring 100% waterproof seams while maintaining high production efficiency.
The Spunlace outer layer actively complements the PE microporous film. Because Spunlace is a highly porous, hydroentangled fabric, it offers zero resistance to moisture vapor transfer. This means the underlying PE film can breathe at its maximum capacity, allowing body heat and sweat to escape efficiently, preventing the stifling feeling often associated with traditional rainwear.
For the Spunlace LiteShell™, we typically offer 2-Layer (2L) and 3-Layer (3L) structures. The 2L (Spunlace + PE Membrane) is perfect for ultra-lightweight, packable emergency gear. For brands requiring enhanced next-to-skin comfort and interior protection, our 3L structure incorporates an additional soft backer lining, making it ideal for premium daily commuter jackets and outdoor observation apparel.
